Warehouse Rack Maintenance and Care Guide

With the rapid advancement of modern logistics technology, various storage rack systems—including light-duty racks , medium-duty racks, heavy-duty racks, and new mezzanine-style racks—have widely adopted modular structures. These integrated storage solutions are highly favored for their flexibility and efficiency. Meanwhile, specialized racks such as freezer racks and anti-static racks are becoming increasingly popular for specific needs. Traditional welding techniques can no longer meet modern warehousing demands, making modular racks the mainstream choice in the industry.

As a core component of modern storage systems, racks are extensively used across industrial and commercial sectors. To ensure safe operation and extend their service life, proper maintenance and care are essential. Below are four key considerations for rack maintenance:

1. Environmental Control & Management

Temperature & Humidity Regulation: Avoid direct sunlight and ensure proper ventilation; prevent rainwater and snowmelt infiltration; promptly drain accumulated water and control humidity levels.

Specialized Goods Handling:Implement professional storage solutions for temperature- or humidity-sensitive items.

Safety Measures: Strengthen fire and theft prevention; prevent cargo stacking collapses; conduct regular pest control.

Sanitation Management: Establish rodent prevention systems and inhibit mold growth.

2. Proper Cargo Storage Practices

Packaged Goods: Stacking is permitted but requires specialized stacking aids to ensure ventilation.

Loose Goods: Should be placed on upper rack levels with clear identification for differentiation.

Cardboard Boxes: Maintain packaging integrity to prevent product loss; strictly control stacking height to avoid deformation due to excessive pressure.

3. Categorization & Storage Principles

Segregation by Type: Store goods strictly by brand and specifications to ensure accurate retrieval.

Load Distribution: Allocate goods according to rack weight capacity.

Height Control: Follow recommended stacking heights and avoid overloading.

4. Routine Inspection System

Daily Checks: Conduct inspections before and after shifts.

Weather Considerations: Increase inspection frequency during rainy or humid seasons.

Issue Resolution: Take immediate corrective action if any damage or abnormalities are detected to prevent further losses.

By implementing a scientific maintenance plan, businesses can ensure the safe and stable operation of rack systems, significantly improve storage efficiency, extend equipment lifespan, and create greater economic value.